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Evaporation in the sugar manufacturing process

Process instrumentation for the sugar industry

Innovative, robust and easy-to-clean measurement technologies during production and maintenance

Sugar production is a cost-sensitive business. Robust, durable and high-quality process instrumentation is of utmost importance because it increase performance of your sugar factory and ensures constant quality. Sugar manufacturing processes can be optimized without compromising product quality. Easy-to-clean, reliable and innovative measurement technologies guarantee high plant availability and reduce the risk of equipment damage during maintenance.

Our offering

Endress+Hauser offers a complete palette of approved flow, level, temperature, pressure and analytical instruments to solve your challenges in the demanding sugar production business. Our instruments are designed and manufactured to withstand cleaning processes during maintenance periods and in harsh production processes.

  • Consistent product quality

  • Stable processing parameters (Brix, etc.)

  • Safety for your installed base such as flow meters or other process-relevant equipment

  • Reduced outage

Anvendelser

Level measurement in the evaporation process

One of the most challenging applications in sugar production is level measurement in the evaporator. A low clarified juice level may damage an entire batch and cause an unscheduled outage.

Evaporation equipment in a sugar plant
Vores ekspertise

Radar technology mounted in a bypass system ensures robust, stable and reliable level monitoring.

Optimize your differential pressure measurement

Harsh production environments and cleaning processes frequently damage the differential pressure system in evaporators.

Deltabar FMD71 electronic differentail pressure measurement in a sugar factory
Vores ekspertise

Our innovative electronic differential pressure system is a reliable one-to-one replacement.

  • Maximum robustness paired with abrasion resistance and vacuum tightness thanks to the ceramic cell of Deltabar FMD71. In addition, Deltabar offers faster installation, less maintenance and downtime as well as fewer spare part warehousing.

Keep pH measurement within safe limits

The optimal pH range in the sugar crystallization process is pH 6.5 to 7.0, which ensures top-quality end products. Because of the low ionic strength of the water mixed with sugar, a glass electrode cannot be used.

Crystallization system in sugar manufacturing
Vores ekspertise

We recommend our digital non-glass sensors with ISFET or enamel electrode combined with Memosens technology.

Brix concentration at the highest level

Syrup is produced in the evaporation phase with about 65° Brix. Reliable and accurate results at the right moment are key.

Evaporation process in sugar manufacturing
Vores ekspertise

Apart from the main task of measuring mass flow and density, the Promass also performs an in-line measurement of the Brix concentration with a high degree of accuracy. Furthermore, Promass provides clear, standardized diagnostic notifications using the Endress+Hauser Heartbeat Technology, which enables predictive maintenance while supplying proof of operational reliability and process safety.

Sugar manufacturing processes

Click through the maps to learn more about how to improve and optimize your sugar production.

Sugar beet manufacturing process ©Endress+Hauser

Overview of the sugar beet manufacturing process

Sugar cane manufacturing process ©Endress+Hauser

Overview of the sugar cane manufacturing process

Overview of the juice evaporation process

Process flow and measuring points in the crystallization and centrifugation of sugar

Fordele

As a sugar manufacturer, you must minimize downtime or other risks during the sugar production process. For that reason, you need a reliable partner at your side. Our experienced industry and application engineers can help you optimize your processes and improve plant availability.

  • 24/7

    production without interruptions or outage.

  • NO

    faulty or damaged process instrumentation during production and maintenance.

  • More than 1,000

    Endress+Hauser process instruments installed in every sugar plant help you to improve plant availability.

  • Enkle produkter

  • Nemme at vælge, installere og betjene

Teknisk ydeevne

Enkelhed

  • Standardprodukter

  • Pålidelige og robuste med lav vedligeholdelse

Teknisk ydeevne

Enkelhed

  • Avancerede produkter

  • Funktionelle og praktiske

Teknisk ydeevne

Enkelhed

  • Specialiserede produkter

  • Designet til krævende applikationer

Teknisk ydeevne

Enkelhed

Variabel

FLEX valg Teknisk ydeevne Enkelhed
  • F
  • L
  • E
  • X

Fundamental

Få dækket dine basale målebehov

Teknisk ydeevne
Enkelhed
  • F
  • L
  • E
  • X

Lean

Administrer nemt dine kerneprocesser

Teknisk ydeevne
Enkelhed
  • F
  • L
  • E
  • X

Extended

Optimer dine processer med innovative teknologier

Teknisk ydeevne
Enkelhed
  • F
  • L
  • E
  • X

Xpert

Til de mest udfordrende applikationer

Teknisk ydeevne
Enkelhed

Variabel

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